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Operating Instructions for the

AGS 125 Greasing Unit

 

The AGS 125 unit is easy to install and use. Take advantage of the electronically monitored greasing system.

 

 

Text Box:  INSTALLATION                                                                               INSTRUCTIONS                                                                               

Pre-grease bearing with hand grease gun. Remove greasing nipple from bearing with wrench. Reduction adapters from G¼ to M6x1; M8x1, G? Screw on AGS unit with standard thread G¼

 

Remove protective lid and activate greasing unit.

Set grease dosage with dip

switch combinations.

When switch 7 activated indicator light blinks approx. every 20 sec.

To turn OFF, click all switches to bottom position.

 

Text Box:    LUBRICATION OPTIONS AND THE RELATED SWITCH COMBINATIONS
PRESSURE BUILD-UP

After activation, greasing units require a central set-up time for pressure to develop. Batteries start an electro-pneumatic reaction and internal pressure builds up behind the piston. Greasing starts after correct pressure is reached. Pressure will be maintained even if the unit is switched off for a time. When the unit is switched on again, greasing starts immediately due to existing pressure. Simply set the desired running time and mount the greasing unit. The following table indicated the build-up times.

Time Setting in months 1 2 3 6 12 18
Dip switch 1 2 3 4 5 6
Pressure build-up in days 1 2 3 6 10 14

 

QUICK OPTION

If immediate greasing is desired, set all dip switches to the ON position. Pressure build-up time will be approximately 6-8 hours. Afterwards, click switches to the desired settings. (See Lubrication Options table below.)

 

 

 

With the AGS 125 Lubricator, there are 25 different settings possible. The table below sets out the options you can use to fit your specific needs in terms of dosage rate and length of greasing period.

Dip Switch Positions Daily Greasing Rate Days Until Empty
No. 7 switch for ON. Indicator light blinks in short intervals.
6 = 18 M 0.175 cc 18 months
5 = 12 M 0.35 cc 1 year
4 = 6 M 0.70 cc 6 months
3 = 3 M 1.30 cc 3 months
2 = 2 M 2.10 cc 2 months
1 = 1 M 4.00 cc 1 month
All switches activated 9.00 cc 14 days

 

Combination Settings:
5 + 4 1.05 cc 121 days
5 + 3 1.74 cc 71 days
4 + 3 2.08 cc 57 days
5 + 4 + 3 2.35 cc 51 days
5 + 2 2.45 cc 52 days
4 + 2 2.60 cc 45 days
3 + 2 3.48 cc 35 days
5 + 3 + 2 3.83 cc 28 days
4 + 3 + 2 4.16 cc 30 days
5 + 4 + 3 + 2 4.53 cc 27 days
4 + 1 4.80 cc 24 days
3 + 1 5.56 cc 23.5 days
2 + 1 6.26 cc 20 days
5 + 2 + 1 6.61 cc 19 days
3 + 2 + 1 7.65 cc 17 days
5 + 3 + 2 + 1 8.00 cc 16 days
4 + 3 + 2 + 1 8.33 cc 15 days
5 + 4 + 3 + 2 + 1 8.70 cc 14.5 days

 

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